Ever since the advent of space exploration, human beings have employed similar types of vehicles to journey beyond the confines of our planet. The concept of Single-Stage-To-Orbit (SSTO) vehicles represents a significant shift in our approach to space travel. This technology has the potential to revolutionize space exploration by offering a more cost-effective and efficient means of reaching orbit.
A Single-Stage-To-Orbit (SSTO) vehicle, as the name suggests, is a spacecraft that can reach Earth’s orbit using only one stage. Unlike traditional rockets that jettison parts (stages) as they ascend, an SSTO vehicle is designed to reach orbit intact. This means it can descend back to Earth and be reused for future launches, significantly reducing costs and increasing launch frequency.
The Dream and The Challenge
The concept of SSTO isn’t new; it’s been a dream of space agencies and private companies for decades. The appeal lies in its potential for cost efficiency and reusability. SSTO vehicles, once operational, could radically reduce the cost of placing payloads into orbit and enable more frequent launches, paving the way for a more robust presence in space.
However, the development of an SSTO vehicle presents significant challenges. The primary hurdle is the ‘rocket equation,’ which demonstrates the exponential relationship between the payload a rocket can carry to orbit and the amount of propellant needed. Given current propulsion technologies, an SSTO vehicle would need to carry an enormous amount of fuel to reach orbit, which increases the vehicle’s weight and requires even more fuel.
Engineering an SSTO Vehicle
Creating an SSTO vehicle demands innovations in several areas. The first and most crucial aspect is the propulsion system. SSTO vehicles must achieve an orbital velocity of around 7.8 kilometers per second (28,000 kilometers per hour), which is extraordinarily energy-intensive. Propulsion systems must be both incredibly efficient and lightweight.
Engineers have considered several designs to overcome these challenges, ranging from conventional rocket engines to more exotic concepts. The most promising technologies include aerospike engines and air-breathing engines such as ramjets and scramjets. In addition, advanced materials must be employed to handle the heat and stresses of ascent and re-entry while remaining as light as possible.
SSTO Development Attempts
Over the years, several attempts have been made to develop SSTO vehicles. NASA’s X-33 program in the late 1990s aimed to create a reusable SSTO vehicle, the VentureStar. However, the program was cancelled due to technical difficulties, primarily involving the vehicle’s advanced composite fuel tank.
Private companies have also shown interest in SSTO. SpaceX’s Starship, although not a pure SSTO vehicle, is expected to achieve SSTO goals of reusability and cost reduction. SpaceX CEO Elon Musk has suggested that a scaled-down version of Starship could achieve SSTO on Earth.
1957-1968 – The X-15 Program:
Although not strictly an SSTO, the X-15 Program by NASA and the US Air Force was one of the earliest attempts at reusable spacecraft. The X-15 aircraft, carried to high altitude by a B-52 bomber and then released, could reach the edge of space and then glide back to a runway landing.
1986 – DC-X Project Initiated:
The McDonnell Douglas DC-X project, funded by the U.S. Department of Defense’s Strategic Defense Initiative Organization (SDIO), was intended to demonstrate a reusable, vertically-landing SSTO vehicle. The DC-X was only a small-scale demonstrator and never intended to reach orbit.
1991-1993 – DC-X Flights:
The DC-X made several successful test flights, demonstrating vertical takeoff, in-flight maneuvering, and vertical landing. Although it didn’t reach space, it showed that a reusable vehicle with vertical takeoff and landing was feasible.
1993-1996 – DC-XA/Clipper Graham:
After the initial DC-X tests, the project was handed over to NASA and became the DC-XA or Clipper Graham. The vehicle made several successful flights before being severely damaged in a landing accident in 1996, after which the project was cancelled.
1996 – Rotary Rocket Founded: Gary Hudson founds Rotary Rocket to develop the Roton SSTO concept. The Roton concept was unique and somewhat unusual. The vehicle was designed to be a combination of a helicopter and a rocket. For launch, it would act as a conventional rocket, but for landing, it would use rotor blades to slow its descent and make a powered landing.
1996-2001 – X-33 VentureStar Program:
NASA launched the X-33 program, a partnership with Lockheed Martin, aiming to develop a reusable SSTO vehicle called the VentureStar. The program was cancelled in 2001 due to technological challenges, primarily related to the development of lightweight composite fuel tanks.
1999 – Roton ATV Flights: The Roton Atmospheric Test Vehicle (ATV) made three successful test flights.
1999 – Rotary Rocket Runs Into Financial Trouble: Despite the successful test flights, Rotary Rocket struggled to raise enough funding to continue development and began laying off staff.
2001 – Rotary Rocket Closes: Unable to secure sufficient funding, Rotary Rocket ceased operations in 2001. While the Roton was a novel approach to the SSTO challenge, the technical and financial hurdles proved to be too significant. This is a common theme in the development of SSTO vehicles: while the potential benefits are enormous, the technical challenges and costs associated with their development have so far prevented any SSTO vehicle from becoming operational.
2002 – SpaceX Founded:
SpaceX was founded by Elon Musk with the goal of reducing the cost of space travel and making it possible for humans to live on other planets. SpaceX’s Falcon 1, Falcon 9, and Falcon Heavy rockets aren’t SSTOs, but they have pioneered the reusability of rocket stages.
2012 – Skylon Spaceplane:
The British company Reaction Engines Limited proposed the Skylon spaceplane, an SSTO vehicle using a unique air-breathing rocket engine called the SABRE. The SABRE engine is still in the testing phase, while the spaceplane concept has been abandoned.
2016-Present – RLV Technology Demonstration Program:
The Indian Space Research Organisation (ISRO) launched the first technology demonstrator of their Reusable Launch Vehicle (RLV) program. Although not an SSTO, this program aims to develop reusable spacecraft technology.
2019-Present – SpaceX’s Starship:
SpaceX began testing prototypes of its Starship vehicle. While the full-scale Starship isn’t an SSTO, it’s designed to be fully reusable, and Elon Musk has speculated that a scaled-down version might be capable of SSTO.
The Future of SSTO
Currently, no fully functional SSTO vehicle has yet been deployed. However, the concept remains an attractive goal. With the continuing evolution of technology and the growing commercial interest in space, the development of an operational SSTO vehicle could become a reality.
The potential benefits of SSTO are immense. SSTO holds the promise of drastically cutting the costs associated with space launches, making space more accessible for scientific, commercial, and potentially even personal travel.